US Rail Freight Gains in Carloads but Loses in Intermodal

October 2025 US rail freight data shows a slight increase of 0.3% in carload traffic, but a 4.8% year-over-year decrease in intermodal volume. Shipments of nonmetallic minerals, metallic ores, and chemicals increased, while grain, miscellaneous, and coal shipments declined. Year-to-date, total carload traffic is up 2.0% and intermodal volume is up 3.2%. The data reflects economic structural changes and market uncertainties, requiring the rail industry to address challenges and seize opportunities.
US Rail Freight Gains in Carloads but Loses in Intermodal

If stock markets serve as the barometer of economic health, then logistics and transportation function as the pulse of economic activity. Recent U.S. rail freight data presents a complex and nuanced picture, with carload freight showing modest growth while intermodal container and trailer traffic continues to decline. What structural economic changes does this divergence reflect, and what trends might it signal for the future of logistics?

Overall Freight Volume Overview

For the week ending October 18, 2025, U.S. rail carload freight reached 224,244 units, marking a slight 0.3% increase year-over-year. However, this marginal growth failed to sustain the upward momentum of previous weeks, which saw 224,562 units in the week ending October 11 and 224,972 units in the week ending October 4. Meanwhile, intermodal container and trailer volume declined to 273,610 units, representing a 4.8% year-over-year decrease and continuing the downward trend from prior weeks' volumes of 273,900 and 278,566 units respectively.

Year-to-date figures through the first 42 weeks of 2025 show U.S. rail carload freight totaling 9,326,053 units (up 2.0%) and intermodal volume reaching 11,399,777 units (up 3.2%).

Carload Freight Breakdown

Among the 10 commodity categories tracked by the Association of American Railroads (AAR), five showed year-over-year growth:

  • Nonmetallic minerals increased by 3,253 carloads to 33,517 units
  • Metallic ores and metals rose by 1,461 carloads to 20,355 units
  • Chemicals grew by 970 carloads to 32,046 units

These gains reflect increased demand from specific industries, particularly construction (for nonmetallic minerals) and manufacturing (for metals and chemicals). However, other categories showed declines:

  • Grain shipments decreased by 2,364 carloads to 21,011 units
  • Miscellaneous freight fell by 1,521 carloads to 8,413 units
  • Coal shipments dropped by 1,057 carloads to 57,604 units

Analyzing Intermodal Decline

The sustained decrease in intermodal traffic warrants particular attention, as it typically serves as an indicator of broader economic activity through consumer goods and industrial product movements. Potential contributing factors include:

  • Economic slowdown reducing consumer demand
  • Business inventory adjustments in response to market conditions
  • Increased competition from trucking and other transport modes
  • Port congestion affecting intermodal efficiency
  • Fuel price volatility altering transport economics

Industry Perspective and Market Outlook

The AAR's recent Rail Industry Overview notes that rail freight volumes continue adjusting to evolving market conditions. September data showed a 1.2% year-over-year decline in total carload freight, with 12 of 20 commodity categories posting decreases. However, the weekly average of 225,783 carloads exceeded the year-to-date average of 221,853 units.

Intermodal traffic similarly showed mixed signals, with September volumes down 1.3% year-over-year but the weekly average of 275,559 units surpassing the year-to-date average of 271,121. The first nine months of 2025 saw intermodal volume grow 3.5% to 10.57 million units - the third-highest level on record.

Structural Economic Shifts

The changing composition of rail freight may reflect deeper transformations in the U.S. economy:

  • Manufacturing reshoring potentially boosting demand for raw material and component transport
  • Energy transition reducing coal shipments while increasing transport needs for renewable energy components
  • E-commerce growth altering traditional retail supply chains

Future Challenges and Opportunities

The rail freight sector faces both headwinds and tailwinds moving forward:

Challenges:

  • Global economic uncertainty and trade tensions
  • Infrastructure modernization requirements
  • Workforce shortages, particularly in technical roles
  • Regulatory pressures around safety and emissions

Opportunities:

  • Sustained e-commerce growth driving intermodal demand
  • Manufacturing reshoring boosting industrial freight
  • Federal infrastructure investment programs
  • Technological advancements in automation and digitization

The October 2025 U.S. rail freight data reveals an industry in transition, with diverging trends across different transport segments reflecting broader economic transformations. As market conditions continue evolving, rail operators must balance operational adjustments with strategic investments to maintain competitiveness in an increasingly complex logistics landscape.