US Rail Freight Volumes Show Modest Recovery AAR

The latest data from the Association of American Railroads (AAR) reveals year-over-year growth in both U.S. rail freight and intermodal volumes. The report provides an in-depth analysis of the performance differences across various commodity categories, highlighting market opportunities and challenges. This information offers valuable insights for logistics companies, enabling them to make informed decisions and optimize their operations in the evolving transportation landscape. The data underscores the continued importance of rail in the North American supply chain.
US Rail Freight Volumes Show Modest Recovery AAR

Amid complex and evolving economic conditions, the traditional rail transportation sector is revealing new opportunities and challenges. This analysis examines the latest data from the Association of American Railroads (AAR), providing insights into weekly rail freight performance as of October 4.

Overall Performance: Both Freight and Intermodal Show Growth

According to AAR data, both rail freight volume and intermodal traffic showed year-over-year growth during the week ending October 4, though the pace of growth slowed compared to previous weeks.

  • Freight volume: Totaled 224,972 carloads, up 0.002% year-over-year. While the increase was marginal, it reversed several consecutive weeks of decline, demonstrating some market resilience.
  • Intermodal traffic: Reached 278,566 containers and trailers, representing 6.7% growth. The strong intermodal performance highlights its growing role in meeting transportation demand.

Sector Performance: Mixed Results Across Commodities

The freight data revealed significant variations across different commodity categories:

Growth leaders:

  • Nonmetallic minerals: Increased by 2,057 carloads to 31,710 total, likely tied to construction sector recovery and growing demand.
  • Chemicals: Grew by 1,841 carloads to 32,919 total, reflecting manufacturing expansion and broad chemical applications.
  • Motor vehicles & parts: Added 816 carloads (16,154 total), driven by automotive industry recovery and supply chain normalization.

Declining sectors:

  • Coal: Dropped 4,685 carloads to 56,252 total, continuing the trend of energy transition toward renewables.
  • Agricultural products (excluding grain) & food: Fell 376 carloads to 17,658 total, potentially due to seasonal factors and market fluctuations.
  • Petroleum & products: Decreased 265 carloads to 10,538 total, possibly influenced by crude price volatility and alternative energy adoption.

Long-Term Trends: Cumulative Growth Continues

Year-to-date figures show steady expansion in the U.S. rail freight market:

  • Total freight volume: 8,877,247 carloads through the first 40 weeks of 2025, up 2.1%.
  • Total intermodal traffic: 10,852,267 containers and trailers during the same period, increasing 3.6%.

Market Outlook: Balancing Challenges and Opportunities

AAR's Railroad Industry Overview notes that recent rail traffic patterns reflect ongoing market adjustments. While September saw a 1.2% year-over-year freight decline across 12 of 20 commodity categories, weekly averages remained above 2025's overall performance.

Intermodal traffic similarly showed mixed signals, with September volumes down 1.3% year-over-year but weekly averages exceeding year-to-date levels. Cumulative intermodal traffic through September reached 10.57 million units - the third-highest level on record and the strongest since 2021.

Emerging Opportunities and Persistent Challenges

Key opportunities include:

  • Intermodal expansion: Its flexibility, cost efficiency and environmental benefits continue attracting market interest.
  • Growth sectors: Nonmetallic minerals, chemicals and automotive segments present expansion potential.
  • Technology adoption: Digitalization and smart technologies offer efficiency gains and service improvements.

Notable challenges involve:

  • Traditional sector decline: Coal's ongoing reduction requires rail operators to diversify revenue streams.
  • Competitive pressures: Road and water transport alternatives necessitate service differentiation.
  • Infrastructure constraints: Bottlenecks in certain corridors limit capacity expansion.

The U.S. rail freight market remains in transition, requiring operators to carefully navigate evolving conditions while capitalizing on emerging opportunities through strategic adaptation and technological advancement.