Global Supply Chains Face Persistent Disruptions ASCMKPMG Report

A joint report by ASCM and KPMG reveals that while some areas of global supply chains have improved, overall stability remains affected by factors like labor and geopolitics. The report highlights the increasing North American imports driven by the “China+1” strategy, potentially creating new challenges for the labor market. Businesses need to monitor market dynamics, adapt strategies flexibly, strengthen risk management, and embrace digital transformation to navigate uncertainties. Proactive adaptation and resilience are key to maintaining a competitive edge in the evolving global landscape.
Global Supply Chains Face Persistent Disruptions ASCMKPMG Report

Global supply chains are undergoing unprecedented transformation, with multiple factors including the pandemic, geopolitical tensions, labor market fluctuations, and technological innovation creating significant uncertainty. To better understand this complex landscape and provide data-driven decision support for businesses, this article analyzes the latest report jointly released by the Association for Supply Chain Management (ASCM) and KPMG.

1. Supply Chain Stability Index: Quantifying Current Challenges

The Supply Chain Stability Index developed by ASCM and KPMG serves as a key metric for assessing supply chain health. This index quantifies volatility across three critical areas: freight, labor, and inventory, providing businesses with risk warnings and decision support.

1.1 Index Composition and Methodology

The index construction employs sophisticated statistical models to capture interdependencies among supply chain components. The calculation process involves:

  • Data collection: Gathering freight, labor, and inventory metrics including ocean/air/trucking rates, unemployment figures, job vacancies, and stock levels
  • Data standardization: Normalizing disparate data using Z-score or Min-Max methods
  • Weight assignment: Determining factor importance through expert input, historical analysis, or machine learning
  • Index calculation: Aggregating weighted standardized values

1.2 Historical Trends and Volatility

The Q1 2023 index stood at 1.7, slightly below Q4 2022's 1.88 but significantly above the 1.0 baseline representing normal stability. Mid-2022 saw the index peak near 2.9, reflecting extreme supply chain pressures.

"While the index shows improvement, overall instability remains nearly double pre-pandemic levels," noted Douglas Kent, ASCM Executive Vice President of Strategy and Alliances. "Beyond the numbers, we must remain vigilant about cyberattacks, port labor disputes, and climate disruptions."

2. Freight Markets: Data Insights on Opportunities and Challenges

Asia-U.S. inbound ocean rates declined 27% while air rates plummeted 50%, returning to pre-pandemic levels. The stability index's ocean price component dropped 10%, reflecting both recovering global trade volumes and successful implementation of "China+1" diversification strategies.

2.1 Rate Analysis and Predictive Modeling

Regression analysis reveals key rate determinants including trade volumes, fuel costs, vessel capacity, and port congestion. Predictive models help organizations optimize transportation budgets through:

  • Time-series forecasting of rate movements
  • Sensitivity analysis of cost factors
  • Scenario planning for disruptions

2.2 The "China+1" Strategy in Action

Data confirms manufacturers reducing China dependence, with Mexico surpassing China by 15% in U.S. import share during Q1 2023, while Canada exceeded China by 5%. This diversification creates new challenges:

"Mexico and Canada have become larger import partners than China," Kent observed. "While this reduces dependence, it may introduce new instability in labor markets and other areas."

3. Labor Markets: Structural Challenges Through Data

Transportation sector job vacancies show volatility double pre-pandemic levels, with unemployment rising from 3.7% in October 2022 to 5%. Meanwhile, manufacturing vacancies have declined 30% since Q2 2022 despite employment remaining 42% above pre-pandemic levels.

3.1 The Reshoring Dilemma

Government initiatives like the CHIPS Act aim to bring semiconductor manufacturing back to the U.S., but Kent questions workforce readiness: "Can we mobilize sufficient skilled labor to capitalize on this opportunity?"

4. Inventory Management: Data-Driven Optimization

After pandemic-era stockpiling, wholesale inventory-to-shipment ratios approach pre-pandemic norms while retail ratios follow suit. Manufacturers report 8% growth in unfilled orders, indicating production schedule adherence returning to traditional ranges.

5. Future Outlook: Data-Informed Decision Making

Supply chain instability appears persistent, with Kent noting surprising shifts in trade patterns: "This marks the first time in 20 years where U.S. manufacturing competitiveness is being reconsidered." While current freight costs and capacity appear favorable, multiple risk factors remain:

  • Cybersecurity threats
  • Climate-related disruptions
  • Geopolitical tensions
"Predictability remains low," Kent concluded. "What we know is that certain disruptions are increasing in frequency and severity, requiring robust contingency planning."

6. Digital Transformation: Building Supply Chain Resilience

Digital technologies form the foundation for resilient supply chains through:

  • Real-time monitoring: IoT-enabled tracking of inventory and shipments
  • Predictive analytics: AI-driven demand forecasting and risk modeling
  • Blockchain: Enhanced transparency and traceability
  • Cloud computing: Scalable infrastructure for supply chain applications

7. Risk Management Framework

Effective risk management requires:

  1. Comprehensive risk identification through historical analysis and expert input
  2. Quantitative and qualitative risk assessment
  3. Strategic response planning (avoidance, transfer, mitigation, or acceptance)
  4. Continuous monitoring via real-time dashboards and alert systems

8. Workforce Development Strategies

Building high-performance supply chain teams involves:

  • Targeted recruitment of specialized talent
  • Continuous skills development programs
  • Performance-based incentive structures
  • Cross-functional team collaboration initiatives

9. Sustainable Supply Chain Practices

Green supply chain implementation focuses on:

  • Eco-friendly procurement policies
  • Clean production technologies
  • Optimized logistics networks
  • Circular economy principles for product lifecycle management

10. Lessons from Industry Leaders

Successful supply chain transformations share common elements:

  • Apple: Strategic supplier partnerships and advanced manufacturing
  • Amazon: Automated warehousing and optimized logistics
  • P&G: Integrated supplier-manufacturer-retailer networks

As global supply chains face increasing complexity, organizations must adopt integrated strategies combining digital transformation, risk management, workforce development, and sustainability initiatives to build truly resilient operations.