Retailers Struggle to Balance Ecommerce Speed and Costs

E-commerce fulfillment presents a critical challenge for retailers, demanding a balance between cost and speed. This paper delves into various fulfillment models, including in-house, outsourced, hybrid, and store fulfillment, analyzing their respective strengths and weaknesses. It provides a decision-making framework to assist retailers in optimizing their supply chain strategies and enhancing competitiveness. The analysis considers factors such as scalability, control, and customer experience to guide retailers in selecting the most appropriate fulfillment approach for their specific needs and market conditions.
Retailers Struggle to Balance Ecommerce Speed and Costs

Picture this: a customer eagerly awaits their online purchase while the retailer scrambles behind the scenes to determine which fulfillment approach satisfies both the demand for speed and cost efficiency. This scenario isn't isolated—it represents a universal challenge facing e-commerce businesses today. How can retailers strike the optimal balance between rapidly evolving consumer expectations and intensifying market competition?

The Core of E-Commerce Fulfillment

At its heart, e-commerce fulfillment revolves around selecting the right strategy to achieve both responsive delivery and cost-effective inventory turnover. As logistics expert Gehr notes, retailers increasingly recognize the value of leveraging physical stores in the new e-commerce economy, with fulfillment serving as a critical component of this transition.

Traditional logistics models involve bulk shipments from distribution centers (DCs) to retail locations, whereas e-commerce orders require direct-to-consumer delivery. This shift presents new operational challenges for supply chain management.

Store-Based Fulfillment: Opportunities and Challenges

Modern Materials Handling observes that "fulfilling orders from stores can mitigate the operational impact of this transition," as the DC-to-store channel remains largely unchanged. Target exemplifies successful adaptation, recently announcing a 40% cost reduction through optimized store fulfillment processes. The retailer has consistently emphasized these operational changes, particularly after demonstrating the advantages of store-centric fulfillment during recent holiday seasons.

However, transformation isn't without hurdles. Professor Rafay Ishfaq of Auburn University's Department of Systems and Technology, in his 2018 study "Evaluation of Order Fulfillment Options in Retail Supply Chains," notes that retailers facing high online order volumes require either significant labor investments or mechanized upgrades.

Ishfaq's research developed a model to identify optimal fulfillment solutions among four options: retail stores, DCs, direct-to-consumer fulfillment centers (or dedicated e-commerce facilities), and direct supplier shipments. The model was tested with a major U.S. retailer operating over 5,000 stores selling both national brands and private-label merchandise, with most products distributed through a network of 12 DCs.

While store fulfillment offers geographical convenience for nearby orders, Ishfaq's findings reveal that "this approach requires pushing inventory to stores with high real estate and labor costs, whereas DCs benefit from lower-cost offsite locations." Ultimately, store-based fulfillment may cost approximately 30% more than DC-based alternatives.

The Geography Factor: Last-Mile Logistics Considerations

In an era of shrinking delivery timelines, geographical strategy becomes paramount—particularly for last-mile logistics. Ishfaq explains via email: "To address these pressures, many retailers see opportunity in using their store networks to position inventory closer to customers. This accelerates fulfillment and helps control last-mile costs."

Currently, this model primarily benefits large brands with extensive store networks. Ishfaq adds that smaller retailers could also adopt store fulfillment if their products have sufficient standardization across physical and digital channels, and if profit margins can sustain last-mile expenses while maintaining profitability.

Cost Analysis Across Fulfillment Models

Retooling DCs for combined store and e-commerce fulfillment—or establishing direct-to-consumer facilities—incurs significant expenses. Ishfaq's research found direct-to-consumer centers reduce costs by approximately 7.5% compared to traditional DCs. Meanwhile, supplier fulfillment often proves suboptimal due to high order processing and delivery fees.

Store fulfillment shows greater potential savings (over 18%) from lower last-mile costs, though transportation and inventory expenses ultimately offset this advantage. Ishfaq's model indicates achieving such savings requires combined fulfillment and delivery costs below $10 per order—a challenging threshold that led the study to conclude DCs or direct-to-consumer facilities were preferable for the examined retailer.

Gehr notes that direct-to-consumer facilities require substantial e-commerce volume to justify investment. "For most sellers, this typically isn't the preferred approach," he states.

Optimizing Store Fulfillment: Strategic Value and Competitive Advantage

While Ishfaq's research concludes store fulfillment carries higher costs than DCs, retailers can mitigate expenses through process improvements and staff training. "Although our study identifies profitability hurdles for store fulfillment," Ishfaq notes, "these same factors amplify stores' strategic value and retailers' competitive advantages. In an omnichannel environment, it makes sense to proceed with necessary adjustments to make store fulfillment viable."

Comparative Analysis: Four Primary E-Commerce Fulfillment Models

To comprehensively understand fulfillment options, we examine four principal models—each with distinct advantages and applications for different business scales and needs.

In-House Fulfillment

Businesses manage all fulfillment stages internally, from order processing to shipping. Advantages include complete operational control and customization potential, particularly beneficial for smaller order volumes. However, scaling requires substantial infrastructure and workforce investments, posing challenges for resource-limited enterprises.

Outsourced Fulfillment

Third-party logistics providers (3PLs) handle fulfillment operations. This approach reduces capital expenditures and accelerates scalability, with 3PLs offering competitive shipping rates and expertise. Potential drawbacks include reduced control and the need for careful vendor selection.

Hybrid Fulfillment

Combines internal and external fulfillment elements, allowing flexibility in outsourcing specific functions like warehousing while retaining control over critical processes. This model suits businesses requiring adaptable solutions amid fluctuating demand.

Store Fulfillment

Leverages physical retail locations as fulfillment hubs, reducing last-mile distances and costs while improving inventory turnover. Implementation requires store modifications, staff training, and system integrations, but offers significant potential in omnichannel retail environments.

Selecting the Optimal Model: Key Considerations

Choosing an appropriate fulfillment strategy involves evaluating multiple factors:

  • Order volume: Smaller volumes may favor in-house solutions, while growth necessitates outsourced or hybrid models.
  • Product characteristics: Specialized items (e.g., fragile goods or perishables) require tailored fulfillment approaches.
  • Customer expectations: Delivery speed, service quality, and return policies influence model selection.
  • Budget constraints: Cost structures vary significantly across fulfillment options.
  • Operational capabilities: Internal logistics expertise affects feasibility of self-managed solutions.

Conclusion: Embracing Omnichannel Fulfillment Strategies

In today's competitive e-commerce landscape, selecting the right fulfillment model is pivotal. Retailers must weigh cost, speed, and service quality against their operational realities. As omnichannel retail expands, store fulfillment will grow increasingly significant. Forward-thinking retailers should optimize their fulfillment ecosystems to deliver seamless customer experiences—positioning themselves for sustained success in an evolving marketplace.