US Rail Freight Struggles Despite Coal Chemical Growth

According to the Association of American Railroads, U.S. rail freight traffic decreased by 3.7% and intermodal traffic decreased by 4.5% for the week ending May 21st. While coal and chemical industries saw growth, grains and metals faced challenges. Port congestion and driver shortages constrained intermodal development. Future infrastructure investment, green transition, and technological innovation will present opportunities for the rail freight market. Overall, the data suggests a mixed performance in the rail freight sector, influenced by both industry-specific factors and broader economic conditions.
US Rail Freight Struggles Despite Coal Chemical Growth

When the pulse of supply chains begins to beat irregularly, railroad freight data—often considered an economic barometer—warrants close attention. Recent figures from the Association of American Railroads (AAR) reveal concerning trends: both U.S. rail carloads and intermodal volumes declined year-over-year during the week ending May 21. Does this signal broader economic headwinds? Which industries are bucking the trend? This analysis examines the latest AAR data to assess the current state and future trajectory of America's rail freight market.

Overall Freight Volume: A Clear Downturn

The latest weekly data shows U.S. rail carloads totaling 233,244 units, marking a 3.7% decrease compared to the same period last year. While this represents an improvement over the previous two weeks (May 7 and May 14), the downward trend remains significant. Intermodal volumes—including containers and trailers—amounted to 273,732 units, reflecting a 4.5% year-over-year decline. These figures similarly exceeded the May 7 data but fell short of the May 14 performance.

Cumulative data for the first 20 weeks of 2022 presents a mixed picture: total rail carloads reached 4,602,072 units, showing a modest 0.4% increase, while intermodal volumes dropped 6.8% to 5,274,963 units. This suggests that while overall freight activity remains slightly positive, weakening intermodal performance is dragging down the sector.

Bright Spots and Challenges: Sector-Specific Performance

Despite the overall decline, four of the ten major commodity categories tracked by AAR posted year-over-year gains. Coal led the growth with an additional 966 carloads, reaching 65,609 units total. Chemical products followed with 784 more carloads (33,943 total), while forest products increased by 171 carloads (10,300 total). These sectors provide rare positive signals in an otherwise softening market.

Conversely, several categories faced substantial declines: grain shipments fell by 3,515 carloads to 21,797 units; miscellaneous freight dropped 3,023 carloads to 8,129 units; and metal ores/metals decreased by 1,932 carloads to 21,664 units. These contractions are amplifying pressure on the broader freight market.

Analyzing the Growth Drivers

Coal's resurgence likely stems from rising energy prices and increased electricity demand amid global energy market instability, making coal an attractive option despite environmental concerns. Chemical products appear to benefit from manufacturing recovery and stronger downstream demand, while forest products growth correlates with active housing markets and construction sector vitality.

On the declining side, grain shipment reductions may reflect weather impacts, crop yield variations, or international trade policy shifts. The miscellaneous freight downturn could indicate broader economic cooling, while metal-related declines align with global demand weakness and persistent supply chain disruptions.

Intermodal's Persistent Weakness

The ongoing intermodal slump raises important questions about this theoretically efficient, environmentally preferable transport method. Several factors may explain its underperformance:

  • Port congestion: Continued bottlenecks at U.S. ports hinder container movement efficiency.
  • Trucker shortages: Insufficient truck drivers complicate first/last-mile connections critical to intermodal operations.
  • Aging infrastructure: Some rail networks lack modern intermodal capabilities.
  • Fuel price pressures: Rising diesel costs erode intermodal's cost advantages over trucking.

Future Outlook: Navigating Challenges and Opportunities

The rail freight sector faces significant headwinds including global recession risks, inflationary pressures, geopolitical tensions, and supply chain fragility. However, several developments could support future growth:

  • Infrastructure investments: Federal funding for rail upgrades may enhance network capacity and reliability.
  • Sustainability focus: Rail's lower emissions profile could attract climate-conscious shippers.
  • Technological innovation: Automation, data analytics, and AI applications promise operational improvements.

In this complex environment, logistics providers must optimize routing and cost structures, manufacturers should align production with shifting demand patterns, and investors would benefit from monitoring long-term rail sector developments. Proactive adaptation will separate resilient players from those left behind by market transformations.